Injection molding is a mature production process. Plastic Mould Suppliers auto mold makers inject molten plastic material into the mold cavity. Then the molten plastic cools and hardens, and the manufacturer extracts the finished product. Although the mold design process is critical and challenging, injection molding itself is a reliable method to produce solid plastic parts with high-quality finishes.
The following are several reasons why this process is beneficial to the production of automotive plastic parts:
1. Repeatability
In the automotive industry, repeatability—or the ability to consistently produce the same parts—is critical. Since automotive plastic injection molding usually relies on strong metal molds, the final molded car parts produced using this mold are actually the same. Some factors affect injection molding, but if mold design and finishing, injection molding is a highly repeatable process.
2. Scale and cost
Due to the cost of the mold, the injection mold manufacturing process can be an expensive process. However, it is still a highly scalable process, and as manufacturers make more parts, its overall cost will decrease. Therefore, for mass production applications, injection molding is beneficial to manufacturers. However, for anything that is not mass-produced, the cost of the injection mold may inhibit the cost efficiency of the process.
3. Material availability
A significant advantage of using injection molding in automobile production is that the process is compatible with a wide range of rigid, flexible, and rubber plastics. Manufacturers use a variety of different polymers for various applications in the automotive industry, including ABS, polypropylene, acrylic, acetal, nylon, polycarbonate, and more.